MOORHEAD, Minn. - Fire Chief Rich Duysen said the fire that destroyed the Pactiv Advanced Packaging Solutions buildingegg carton production plant is the largest he's seen in nearly 20 years.
Duysen said the fire was likely started by a pulp dryer on the west end of the building. He likened the dryer to a "big oven" used to dry wet newspaper. The recycled newspaper is used to make the egg cartons.
It's not yet known whether anything will be salvageable, he said.
Clay County Sheriff Bill Bergquist said the fire at Pactiv, in the city's southside industrial park, would likely lead to a total loss.
Duysen said the specific amount of damages wasn't available, but he estimated it would be in the "millions." According to city property tax data, the building's most recent tax assessment valued the building at $4.5 million.
Employees were already evacuated from the facility before authorities received the fire call at 3:24 p.m. Fire crews had to quickly retreat from inside the building because of intense heat and heavy smoke.
About 100 sprinkler heads poured water on the fire from inside the building, but the fire was too hot for the sprinklers to be effective, Duysen said.
Water tankers hauled in additional water, as Duysen estimated fire crews were using up to 5,000 gallons of water per minute to control the fire.
"We're using all the water supply we have in the area, and we're hauling in water from several rural departments," Duysen said at about 6:30 p.m.
The direction of strong winds helped fire crews as they focused on keeping the fire from spreading to adjacent buildings, such as D&M Industries north of the Pactiv plant.
No injuries were reported.
About 45 employees were evacuated at the time of the fire.
Plant manager Jeff Manuel said the Pactiv plant employs about 160 people. He said that he will not know what will happen to those jobs until he and corporate officials have a chance to get inside the building and assess the damage.
"That'll come when we know more," Manuel said. "It'll affect a lot of people, a lot of businesses."
Some background on the company and the building from The Forum's archives:
· The building that houses the Pactiv plant was built in 1993, when it was known as the Envirosys egg carton production plant.
· The facility was constructed with the help of a $13.6 million loan from the city of Moorhead, which ended up seizing the property and selling it to Tenneco/Pactiv for $9.5 million in 1996.
· Pactiv became a stand-alone company about three years later, and the plant was expanded, doubling in size from 55,000 square feet to 110,000 square feet.
· About two years ago, a 20,000-square-foot expansion was begun at a cost of between $5 million and $8.5 million.
· In 2010, the plant was producing 250 million egg cartons a year, mostly from recycled newspapers.
· Also at that time, the plant employed about 145 people and occupied about seven acres of a 17-acre site at 3010 42nd St. S., in the Moorhead industrial park.