More machine than man: The making of Darth Vader

Spoiler alert: “Revenge of the Sith,” the final installment in the six-part “Star Wars” saga, answers the question posed by the original movie more than a quarter century ago: Why does Darth Vader wear the suit? Based on information from official “Star Wars” books, magazines and websites, here’s a look at the injuries and surgery that transformed Anakin Skywalker into a well-known villain.

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The injuries

An epic lightsaber battle leaves Anakin Skywalker a gravely burned quadriplegic.

Two long scars on head.

Eyes injured but operable.

Legs amputated.

Body badly burned.

Arms amputated.

Internal functions disrupted.

Shoulders and neck broken.

Vocal cords damaged, breathing restricted.

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The surgery

At a hospital, a medical team of droids works to surgically repair Anakin’s critical injuries.

Surgical droid installs cyborg implants, prosthetic limbs and synthetic organs.

Medical droid assists during operation.

Cyborg legs attached.

Cyborg arms attached.

Surgical assistant droid stabilizes patient’s internal damage, performs blood transfusions.

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The recovery

An armored suit serves as both a portable life support system and a menacing symbol of Darth Vader’s transformation.

Locking helmet covers microchips connected to brain.

Mask with vision enhancement receptors, voice amplifier and respiratory intake.

Hermetically sealed collar with microphone.

Shoulder armor protects cyborg collarbone and spinal implants.

Cyborg arms in restraints.

Armor protects midsection.

Leather suit covers burned skin.

Shin armor protects cyborg legs in restraints.

Boots attached to prosthetic legs.

Control panel regulates respiratory, pulmonary and neural functions.

Belt monitors body functions, buckle operates voice communication system.

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Sources: ‘Star Wars: Revenge of the Sith, The Visual Dictionary’ by James Luceno, ‘The Making of Star Wars, Revenge of the Sith’ by J.W. Rinzler, Starwars.com Databank, Star Wars Technical Commentaries: Injuries of Darth Vader, Star Wars Technical Journal, Star Wars Insider Map of the Galaxy. Graphics reporting by Brady MacDonald