Eagle Creek’s Travel-Gear Sales Moving Right Along : Manufacturing: The company has grown up with the Baby Boomers it first supplied with backpacks. Now it provides them with lightweight luggage.

Common sense dictates that the Persian Gulf War, ever-rising airline fares and the continuing recession would dampen sales during the past year for Eagle Creek, a manufacturer of travel gear based in San Marcos, Calif.

Yet, despite those negative factors, Eagle Creek expects revenue to increase by about 15% to slightly more than $10 million during 1991. Although that increase is relatively healthy, Eagle Creek in recent years has averaged sales increases in the 30% to 40% range.

“It’s been an interesting year,” said Steve Barker, the firm’s founder and president. “The year has been disappointing to us, but we’re expecting a rebound in 1992. . . . This has always been a pretty resilient business.”

Despite bad economic news, the market for travel gear--lightweight but tough luggage and related accessories--has bounced back strongly in recent months, with July generating the company’s best-ever sales total, Barker said.

Barker also expects sales to continue to increase during the coming decade, as Americans, weary of the status-conscious 1980s, return their focus to products that “have function and value.”

Eagle Creek, which first offered only backpacks and related mountain-climbing equipment, since has expanded its product line to include what Barker describes as “adventure gear.”

Retailers who sell Eagle Creek products describe the bags and accessories as being designed for “serious travelers who want functional and durable products rather than products that merely look good.

Besides a wide variety of backpacks and duffel bags, Eagle Creek’s plants in San Marcos and Ensenada turn out soft-sided suitcases and travel packs, money belts, neck pouches, a diaper-changing bag and a “pooch pack” that hikers can strap onto a dog. The company also offers an “everyday” travel bag, a variety of wardrobe bags and a “security holster” that holds passports and wallets.

Travelers appreciate Eagle Creek’s attempts to provide functional products.

Eagle Creek’s market is “the Baby Boomers, pure and simple,” Barker said. “We began with the Baby Boomers, and we stuck with them . . . which has turned out to be a good decision.”

The company, which began selling a relatively limited line of highly functional and extremely durable backpacking gear, correctly guessed during the 1980s that its generally upscale customers eventually would demand those same qualities in a broader array of travel-related items.

“We created a niche, and we’re marketing heavily to that niche,” Barker said. “I guess you can say we’d like to be the Samsonite of the travel gear business.”

Eagle Creek, which has 65 employees in its 40,000-square-foot plant in San Marcos, opened a maquiladora plant in Ensenada in 1984.

The 20,000-square-foot Ensenada plant’s 190 employees, along with 75 other employees at smaller shops elsewhere in Baja California, sew the bags and accessories that are designed and cut in the San Marcos facility. Eagle Creek uses trucks to transport goods and finished product between the two countries.

Barker said the company has remained competitive because of its Mexican operations. Eagle Creek has linked up with a lower-cost labor force “that allows us to compete globally . . . with factories in the Orient, which are our main competitors.”

Before opening the Mexican assembly operation, Eagle Creek found itself “stripping our products of labor-intensive” features in order to compete with lower-cost competitors in the Orient, Barker said.

But the company now uses Mexico’s lower-cost labor force to “add extra values” that its customers clamor for, Barker said.

Although Eagle Creek sells mainly products bearing its own name, the company also manufactures a limited line of “private label” products for the Eddie Bauer and L.L. Bean companies.